How do I choose the correct materials for my product development?
March 19, 2024

Embarking on a journey of new product development is an exhilarating yet challenging endeavor. At the heart of this process lies the crucial task of selecting the right materials. Whether you’re a start-up business creating your first innovation or an established business moving onto the next product development, the materials you choose can significantly impact the success of your venture. In this guide, we’ll delve into the intricacies of material selection and explore how Contract Manufacturing Organizations (CMOs) can be a valuable resource in this quest.

Understanding your product’s needs

Before diving into material selection, it’s essential to have a clear understanding of your product’s requirements. Consider factors such as functionality, durability, aesthetics, and target market preferences. For instance, if you’re designing activewear, you’ll need moisture-wicking fabrics with stretch properties to ensure comfort and performance. On the other hand, medical products may require thicker material with higher durability and industrial sewing capabilities.

Research and exploration

Once you’ve defined your product’s specifications, it’s time to research and explore potential materials. Start by compiling a list of materials that align with your requirements. This may involve browsing through fabric swatches, visiting trade shows, or consulting with material suppliers. If you are feeling a little uncertain in this area, you can get in touch with reputable contract sewing companies, as they will have the correct expertise to be able to support you with your product’s needs. For example, working with TyTek Industries for your sewn product needs, you will benefit from:

The latest technology fibers and materials
Supply of volumes as low as 500
Highly specialized custom products
Military-quality sewn assemblies
Custom packaging and/or private labeling
Vacuum packaging and sterilization

See Case Study here.

Factors to consider

As you evaluate different materials, consider the following factors:

Performance: Assess how well each material meets the functional requirements of your product. Consider aspects such as strength, flexibility, breathability, and resistance to wear and tear.

Cost: Evaluate the cost of each material, taking into account factors such as sourcing, production, and shipping expenses. Remember that higher quality or specialty materials may come at a premium price, however could be the better choice depending on what your product requires.

Availability: Ensure that the chosen materials are readily available in the quantities you need. Consider factors such as lead times, production schedules, and potential supply chain disruptions.

Compliance: Verify that the selected materials comply with relevant regulations and standards, especially if your product will be sold in international markets.

Utilizing CMOs for industrial sewn products

As mentioned, Contract Manufacturing Organizations (CMOs) play a pivotal role in the production of industrial sewn products. These specialized manufacturers have the expertise and infrastructure to handle various aspects of the production process, including material sourcing and procurement. Some CMO’s such as TyTek Industries can even provide the full product development process, so you don’t have to worry about anything. Here’s how you can leverage CMOs for material selection:

Expert Guidance: CMOs often have extensive experience working with a wide range of materials. Collaborate closely with your chosen CMO to tap into their expertise and receive guidance on selecting the most suitable materials for your product.

Material Sourcing: Many CMOs have established relationships with material suppliers worldwide. They can leverage these connections to source high-quality materials at competitive prices, saving you time and effort in the procurement process.

Sampling and Prototyping: CMOs can produce samples and prototypes using various materials, allowing you to evaluate their suitability before committing to large-scale production. This iterative process enables you to fine-tune your product design and select the optimal materials.

Cost Optimization: By partnering with a CMO, you can benefit from economies of scale and cost efficiencies in material sourcing and production. CMOs can help you optimize your product’s bill of materials to achieve the desired quality within your budget constraints.

Quality Assurance: CMOs adhere to stringent quality control standards throughout the production process. They conduct thorough inspections of incoming materials to ensure they meet your specifications and uphold the integrity of your brand.


Selecting the right materials for your new product development is a multifaceted endeavor that requires careful consideration of various factors. By understanding your product’s needs, conducting thorough research, and leveraging the expertise of CMOs, you can navigate the complexities of material selection with confidence. Remember that the materials you choose not only impact the performance and aesthetics of your product but also influence its marketability and success in the long run.

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Ohio, 45069